{"id":1001156,"date":"2026-08-25T07:47:02","date_gmt":"2026-08-25T07:47:02","guid":{"rendered":"https:\/\/dekemphaan.be\/?p=1001156"},"modified":"2026-08-25T07:47:03","modified_gmt":"2026-08-25T07:47:03","slug":"die-cut-adhesive-solutions-for-automotive-and-industry","status":"publish","type":"post","link":"https:\/\/dekemphaan.be\/en\/die-cut-adhesive-solutions-for-automotive-and-industry\/","title":{"rendered":"Die-cut adhesive solutions for automotive and industry"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"1001156\" class=\"elementor elementor-1001156 elementor-1000998\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d53017d e-flex e-con-boxed e-con e-parent\" data-id=\"d53017d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b803d9e elementor-widget elementor-widget-text-editor\" data-id=\"b803d9e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"3:1-3:495;101-595\"><strong>In sectors such as automotive, e-mobility, and electronics, the standards for adhesive bonds are high. A connection must not only be strong and reliable, but it must also be reproducible across hundreds of thousands of units, resistant to vibrations and temperature fluctuations, and increasingly: reversible. <\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f87c535 elementor-blockquote--align-left elementor-blockquote--skin-border elementor-invisible elementor-widget elementor-widget-blockquote\" data-id=\"f87c535\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;slideInLeft&quot;}\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\tRework, repair, and recycling are no longer afterthoughts, but design requirements.\t\t\t<\/p>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-760fc15 elementor-widget elementor-widget-text-editor\" data-id=\"760fc15\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"3:1-3:495;101-595\">Die-cut materials with an adhesive layer and removable tapes such as <a href=\"https:\/\/www.tesa.com\/nl-be\/industrie\/tesa-76565-bond-and-detach.html\" target=\"_blank\" rel=\"noopener\"><strong>tesa\u00ae 76565 Bond &#038; Detach<\/strong><\/a> play a key role in this.<\/p><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"5:1-5:66;597-662\">Why precision die-cutting is relevant for large production volumes<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"7:1-7:453;664-1116\">For small series, manual cutting of tape is still manageable. For automotive and industrial volumes, that picture changes completely. Any variation in cutting dimensions, positioning, or pressure translates into a variation in bond strength and thus a risk of failure on the line or, worse, in the field. <a href=\"https:\/\/dekemphaan.be\/en\/our-offering\/die-cutting\/\"><strong>Die-cutting<\/strong><\/a> eliminates that variable: every part comes off the press in exactly the same shape and dimension, ready to be applied automatically or manually.  <\/p><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"9:1-9:271;1118-1388\">For applications with complex contours, cutouts for connectors, round housings, or multi-layer constructions combining <a href=\"https:\/\/dekemphaan.be\/en\/die-cutting-of-rubber-and-foam\/\"><strong>rubber or foam<\/strong><\/a> with tape, this is not only a time-saver but often the only feasible way to guarantee consistent quality at scale.<\/p><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"11:1-11:51;1390-1440\">A closer look: tesa\u00ae 76565 Bond &#038; Detach<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"13:1-13:389;1442-1830\">tesa\u00ae 76565 is a 500 \u00b5m (0.5 mm) <strong>double-sided stretch-release tape<\/strong>, composed of a single layer of black synthetic rubber. The dynamic shear resistance is 80 N\/cm\u00b2, both initially and after 3 days at room temperature, indicating that the bond strength remains stable after processing, which is relevant for parts that are tested or loaded later in the process. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7a7ea3c elementor-widget elementor-widget-video\" data-id=\"7a7ea3c\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;video_type&quot;:&quot;hosted&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"e-hosted-video elementor-wrapper elementor-open-inline\">\n\t\t\t\t\t<video class=\"elementor-video\" src=\"https:\/\/video.tesa.com\/desktop\/automotive-bond-detach-battery-social-media-231129-1_11130590_202218065.webm\" controls=\"\" preload=\"metadata\" controlsList=\"nodownload\" poster=\"https:\/\/dekemphaan.be\/wp-content\/uploads\/2026\/08\/automotive-bond-detach-battery-sm11191188_canvas16x9_10.webp\"><\/video>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-54e98b7 elementor-widget elementor-widget-text-editor\" data-id=\"54e98b7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"13:1-13:389;1442-1830\">The distinguishing feature lies in the stretch-release mechanism: by stretching the tape during disassembly, the adhesive strength drops significantly, and the material releases without residue. No heat, cold, solvents, or additional tools are required. This makes disassembly suitable for manual, machine-assisted, or fully automated processes, and it is applicable throughout the entire lifespan of the product, even after years of use.  <\/p><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"17:1-17:44;2285-2328\">Applications in automotive and electronics<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"19:1-19:110;2330-2439\">tesa positions 76565 specifically for the bonding of high-quality components. Concrete application areas: <\/p><ul class=\"[li_&amp;]:mb-0 [li_&amp;]:mt-1 [li_&amp;]:gap-1 [&amp;:not(:last-child)_ul]:pb-1 [&amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3 print:block print:space-y-1\" dir=\"ltr\" data-sourcepos=\"21:1-24:180;2441-3416\"><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"21:1-21:323;2441-2763\"><strong>Battery packs (e-mobility):<\/strong> sealing of battery packs and assembly of cells and modules. In the event of a defective cell or module, the pack can be opened and the part replaced without damaging the housing or surrounding components, which is important given the cost and safety requirements surrounding battery systems. <\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"22:1-22:218;2764-2981\"><strong>Displays and ADAS components:<\/strong> permanent mounting during the vehicle&#8217;s lifespan, with the possibility of rework in case of production errors or repair in case of defect, without having to replace the screen or sensor.<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"23:1-23:255;2982-3236\"><strong>Rework during production:<\/strong> when a part is incorrectly positioned or fails a quality check, it can be detached and repositioned instead of being disposed of as waste. This reduces scrap costs and rework time. <\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"24:1-24:180;3237-3416\"><strong>Temporary fixation:<\/strong> during assembly, transport, or testing phases, the tape holds parts firmly in place, to be removed afterwards without tools and without issues.<\/li><\/ul><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"26:1-26:209;3418-3626\"><strong>These properties align with a broader trend in automotive design: components are increasingly designed with the end of the life cycle in mind, focusing on repair, reuse, and recycling.<\/strong><\/p><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"28:1-28:57;3628-3684\">Die-cutting Bond &#038; Detach adhesive tape: a combined solution<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"30:1-30:450;3686-4135\">Stretch-release tape such as tesa 76565 is often processed in roll form on the customer&#8217;s line for battery modules, sensor housings, or display edges. However, the tape can also be pre-die-cut into customized formats tailored to the application; the customer then receives a ready-to-use part that can be correctly positioned in one movement, without manual trimming on the line. <\/p><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"32:1-32:121;4137-4257\">The combination of both techniques, precision die-cutting and removable bonding, results in an adhesive component that:<\/p><ul class=\"[li_&amp;]:mb-0 [li_&amp;]:mt-1 [li_&amp;]:gap-1 [&amp;:not(:last-child)_ul]:pb-1 [&amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3 print:block print:space-y-1\" dir=\"ltr\" data-sourcepos=\"34:1-36:136;4259-4545\"><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"34:1-34:81;4259-4339\"><strong>consistently has the same shape and bond area across every production unit;<\/strong><\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"35:1-35:70;4340-4409\"><strong>offers a predictable, controlled bond strength during use;<\/strong><\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"36:1-36:136;4410-4545\"><strong>can be released at a controlled moment for maintenance, repair, or recycling, without damage to surrounding parts<\/strong>.<\/li><\/ul><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"38:1-38:40;4547-4586\">The role of De Kemphaan in this process<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"40:1-40:86;4588-4673\">De Kemphaan manages the entire process from raw material to ready-to-use component:<\/p><ul class=\"[li_&amp;]:mb-0 [li_&amp;]:mt-1 [li_&amp;]:gap-1 [&amp;:not(:last-child)_ul]:pb-1 [&amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3 print:block print:space-y-1\" dir=\"ltr\" data-sourcepos=\"42:1-45:73;4675-4956\"><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"42:1-42:84;4675-4758\">processing of adhesive materials, whether supplied by the customer or not;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"43:1-43:68;4759-4826\"><strong><a href=\"https:\/\/dekemphaan.be\/en\/our-offering\/die-cutting\/\">die-cutting<\/a><\/strong> or <a href=\"https:\/\/dekemphaan.be\/en\/our-offering\/laser-cutting\/\"><strong>laser cutting<\/strong><\/a> tailored to specific application and tolerance requirements;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"44:1-44:57;4827-4883\"><strong><a href=\"https:\/\/dekemphaan.be\/en\/from-bulk-packaging-to-simple-assembly-tasks-from-e0-10-piece\/\">assembly<\/a><\/strong> and <strong><a href=\"https:\/\/dekemphaan.be\/en\/our-offering\/bonding\/\">bonding<\/a><\/strong> of composite parts;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"45:1-45:73;4884-4956\"><strong><a href=\"https:\/\/dekemphaan.be\/en\/industrial-packaging-solutions-and-bespoke-manual-labor\/\">packaging into a directly deployable end product for the production line<\/a>.<\/strong><\/li><\/ul><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"47:1-47:237;4958-5194\">For companies in automotive and related industries, this means that the complexity of material choice, cutting technique, and processing is solved externally, while the end result integrates directly into their own production process.<\/p><h4 class=\"mt-3 -mb-1 text-[1.125rem] font-bold\" dir=\"ltr\" data-sourcepos=\"49:1-49:36;5196-5231\">When is this approach relevant?<\/h4><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"51:1-51:88;5233-5320\">Precision die-cutting in combination with removable bonding is particularly valuable when:<\/p><ul class=\"[li_&amp;]:mb-0 [li_&amp;]:mt-1 [li_&amp;]:gap-1 [&amp;:not(:last-child)_ul]:pb-1 [&amp;:not(:last-child)_ol]:pb-1 list-disc flex flex-col gap-1 pl-8 mb-3 print:block print:space-y-1\" dir=\"ltr\" data-sourcepos=\"53:1-57:69;5322-5693\"><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"53:1-53:96;5322-5417\">parts may need to be disassembled, repaired, or replaced during their lifespan;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"54:1-54:59;5418-5476\">recycling or reuse of components is a requirement;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"55:1-55:80;5477-5556\">consistent bond strength across large volumes is a critical quality factor;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"56:1-56:68;5557-5624\">complex or precise shapes cannot be reproduced manually;<\/li><li class=\"font-claude-response-body whitespace-normal break-words pl-2\" data-sourcepos=\"57:1-57:69;5625-5693\">rework during production must limit costs and material loss.<\/li><\/ul><p class=\"font-claude-response-body break-words whitespace-normal\" dir=\"ltr\" data-sourcepos=\"59:1-59:159;5695-5853\">De Kemphaan collaborates from material selection to the final application to achieve a solution that meets the specific requirements of your production process. <\/p><p dir=\"ltr\" data-sourcepos=\"59:1-59:159;5695-5853\"><a href=\"https:\/\/dekemphaan.be\/en\/contact\/\"><strong>Contact us<\/strong><\/a> to discuss your specific application.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>In sectors such as automotive, e-mobility, and electronics, the standards for adhesive bonds are high. A connection must not only be strong and reliable, but it must also be reproducible across hundreds of thousands of units, resistant to vibrations and temperature fluctuations, and increasingly: reversible. Rework, repair, and recycling are no longer afterthoughts, but design&#8230;<\/p>\n","protected":false},"author":1,"featured_media":1001159,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_exactmetrics_skip_tracking":false,"footnotes":""},"categories":[47,96],"tags":[],"class_list":["post-1001156","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ongecategoriseerd","category-techniek-vakmanschap"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Die-cut adhesive solutions for automotive and industry - De Kemphaan<\/title>\n<meta name=\"description\" content=\"Precision die-cutting and removable bonding with tesa\u00ae 76565 Bond &amp; Detach: applications in automotive, e-mobility, and battery packs.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dekemphaan.be\/en\/die-cut-adhesive-solutions-for-automotive-and-industry\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Die-cut adhesive solutions for automotive and industry - 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