Plastic milling: when precision counts and customization makes the difference

Plastic milling

You have an idea, a technical part, a prototype, or a production requirement. However, the material is plastic and the tolerances are tight. Where do you go? De Kemphaan has the machines and the people to realize this professionally, from small series to larger volumes.

What is plastic milling?

Milling is a machining process where material is removed in a controlled manner to create a desired shape. With plastic, this requires specific knowledge: the material reacts differently to heat, speed, and pressure than metal or wood. Incorrect settings result in burrs, deformation, or a rough surface.

Two 5-axis CNC nesting milling and sawing machines

At De Kemphaan, we work with 5-axis milling machines. This fifth axis makes it possible to machine complex geometries in a single setup, without moving the workpieces and therefore without the risk of errors due to repositioning.

The result: higher precision, less waste, shorter lead times.

A concrete example: custom electronics case

A client provided us with a standard hard plastic case, the type used to transport and protect sensitive electronics.

Before the contents could be placed inside, precise holes had to be milled at the correct locations in the hard plastic wall for cable entries. Too large, and the seal is incorrect. Too rough, and the finish looks untidy. With our milling machine, the holes were customized, exactly in the right place, with a clean finish.

Afterward, the client could neatly install the electronics and wiring.

This is exactly the kind of assignment where milling makes the difference: no standard solution available, but with the right machine and knowledge, a sleek result is achieved.

For which applications?

Plastic milling is useful in surprisingly diverse situations:

  • Technical parts for machines or installations
  • Housings and panels for electronics or equipment (such as the case above)
  • Prototypes and demo material for product development
  • Displays and presentation material for retail or trade fairs
  • Special constructions that are not available off the shelf

Why choose De Kemphaan?

What distinguishes us is not just the machines; it is the combination of technology, human craftsmanship, and a no-nonsense approach.

  • We contribute ideas regarding your design and approach
  • We work with short lines of communication
  • Small and larger series are possible
  • After milling, we can also assemble, fill, package, and ship the product, providing you with one partner for the entire process
  • Your assignment contributes to meaningful employment for people with a distance to the labor market

To us, social entrepreneurship means: delivering quality and creating social value. No compromise, but a double added value.

Curious?

Do you have a part that needs to be milled, a prototype that needs to be realized, or a production need that you cannot handle internally? Please contact our team. We will look at the possibilities together.

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